Mobile metrology: portable measurement devices

Accuracy and speed in production are no longer just desirable but essential. That’s why mobile metrology is becoming increasingly important. It enables flexible and efficient inspection and measurement of components and systems directly on-site, saving time, reducing costs, and improving product quality by allowing immediate corrections during the production process. With ZEISS mobile measuring instruments, you can achieve your measurement tasks easily and accurately.
A man using ZEISS 3D scanning solution ATOS Q

What is mobile metrology?

Mobile metrology involves using mobile and portable measurement devices to take measurements directly at the location of the objects being inspected. Unlike stationary measurement systems, which are often installed in specialized measurement rooms, mobile measuring instruments offer greater flexibility and are not tied to fixed measurement locations. They are used to precisely capture and store critical measurement values.

The technology behind mobile metrology allows for the digitization and analysis of complex geometries and structures in 3D, which is particularly important in industries like automotive, aerospace, and heavy machinery manufacturing. Mobile measurement systems, such as 3D scanners and photogrammetry systems, are optimized not only for precision and robustness but also to function reliably under various environmental conditions. They play a crucial role in meeting high product quality demands by enabling continuous monitoring and optimization of production processes.

Mobile 3D scanner ATOS Q

ATOS Q is a compact 3D scanner designed specifically for use in production environments. This portable measurement device can perform complex inspection and measurement tasks while meeting high metrological standards. Even under challenging conditions, the measurement system delivers reliable and precise results. Combined with ZEISS INSPECT, ATOS Q provides an optimal and easy-to-use solution for accurate part measurement.

The image shows the mobile 3D scanner ATOS Q

Advantages of ATOS Q

  • Precise measurement of components even under difficult conditions
  • Compact and robust design for mobile use
  • Versatile use across various industries
  • Different measurement volumes to easily adapt to various object sizes
  • Blue Light Equalizer for improved light distribution and faster scans
  • Long light guide cables for greater freedom of movement during measurement
  • Integration with ZEISS INSPECT software for efficient data analysis

Hand-held 3D scanner ZEISS T-SCAN hawk 2

The portable ZEISS T-SCAN hawk 2 is a lightweight 3D laser scanner known for its metrological precision and user-friendliness.
A red laser marker helps you find the perfect distance from your measurement object for optimal scan results. Thanks to its handy size, you can use the 3D scanner anywhere without being tied to a rigid setup.

The image shows the ZEISS T-SCAN hawk 2 for 3D scanning in automotive

Advantages of ZEISS T-SCAN hawk 2

  • High accuracy for complex measurement tasks
  • Projection mode with a red laser marker
  • Satellite mode for scanning objects up to several meters
  • Operate the software via buttons on the scanner
  • Quick and easy to use
  • Supports scanning various materials and surfaces

Small 3D scanner GOM Scan 1

The GOM Scan 1 may be small, but it delivers impressive results. Thanks to its fringe projection and Blue Light Technology, you can take accurate measurements. It’s especially effective for scanning small to medium-sized components, even in tight spaces. Combined with ZEISS INSPECT software, you can elevate the quality of polygon meshes to the next level and complete your measurement tasks with maximum accuracy.

A man using the GOM Scan 1 for mobile metrology.

Advantages of GOM Scan 1

  • High precision in confined spaces
  • Cutting-edge technology, from Blue Light Technology to fringe projection
  • High-quality data capture
  • Fast and mobile
  • Self-monitoring system for changing conditions
  • Print preparation with intelligent mesh processing

Mobile metrology in the production process

Mobile metrology plays a central role in the modern production process. Thanks to this technology, quality control can be carried out directly on the production line without having to transport the components to a specialized measurement room. This results in significant time savings and increased operational flexibility. Performing measurement tasks quickly and directly at the assembly site allows for immediate feedback and adjustments to the production processes. Mobile metrology also helps minimize downtime and maximize efficiency by identifying and correcting issues before they lead to costly production stoppages.

In which areas is mobile 3D metrology used?

Mobile and portable measurement devices are used in numerous industries for quality assurance in the production process. Application areas include:

Automotive industry

Mobile metrology is used in vehicle and automobile manufacturing to measure components and entire vehicle bodies with high accuracy. Ensuring compliance with production specifications is essential for the assembly and final inspection of vehicles.

Aerospace 

In this sector, precision is of utmost importance. Mobile measurement systems are used to verify the dimensional accuracy of aircraft parts and ensure that all components meet strict safety and quality standards.

Energy generation

Particularly in the field of wind energy, mobile metrology is used to inspect large components such as turbine blades and other structures on-site.

Shipbuilding

Mobile measuring devices are used in shipbuilding to accurately measure large components and entire ship bodies, ensuring compliance with metrological specifications.

Construction industry

Mobile metrology aids in monitoring buildings and measuring parts. Precise adherence to construction plans and measurements during the construction phase is crucial for building safe structures.

By enabling accurate measurements directly at the production site or application area, optical systems allow businesses to respond flexibly and efficiently to high demands for accuracy and quality.

Learn more about mobile measuring systems

Want to learn more about our mobile measuring instruments and find the right solution for your business? Contact your local dealer for more information now.

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